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1. Parts Development Plans
* Korean suppliers decision
- Propose Korean suppliers to customer
- Korean suppliers audit by customer
- Korean suppliers decision by customer
* Receive parts quotation inquiry
- Receive a part drawing and tooling requirement
- Check customer tooling requirements
- Select the most suitable supplier
* Part price and tooling quotation submission
- Part development schedule
- Tooling schedule
- PPAP timing
* Purchase order by customer
* Design review
- Review problem history with customer
- Discuss tool design
* Set-up QC plan
- Process flow chart
- Quality control plan
- Process FMEA
- Inspection standard
* Drawing release to Korean supplier
* Production tooling
- Tool description review
- Tool design / Certify
- Tooling
- FOT sample submission
- Debugging / Certify
* Checking fixture
- C/F, gage description review
- Design / build / certify
- Study for proper usage
- Gage R&R studies
* Packing / design / build / Certify
* Machine set-up check sheet
* Operator instruction sheet
* Preventative maintance check sheet
* Manufactoring standard approval
* Pre-production
2. Parts Evalution Plans
* Sample for approval receipt
* Capability studies
* Material certification
* Color / gloss / grain / finishing Certify
* Lab. testing
* PPAP submission
* Internal process audit
* Sub-supplier process aduit
* Process audit by customer
* Production approval
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